remind me: why did you have the foam there? was the velostat too sensitive on its own with just the pads?
the foam (or layer of rubber, which is my case) is there for this reason: say i were to put the rubber pad directly overtop the sensor/velostat/vinyl. the lip (the edge of the rubber pad) holds the pad itself up overtop the sensor. nothing is touching the velostat. this means that you must put your finger against the pad and push it in order to trigger a hit. this is why the mpc1000 pads have been described as "hollow."
i am attempting to remove the aspect of the moving part as much as possible. putting a layer of foam or rubber down acts as a buffer layer. the pads go on, the case goes on and gets screwed in - this secures the pads and pushes em down. now, the lightest touch makes a very light trigger, which is exactly what i want. i want these things to register a hit from a stiff breeze. i've got it to the point where if i'm recording in a pattern and my hand accidently brushes a wrong pad, i have to go in and delete that note. this is the way i like it because you can bang the pads or just touch them depending on your desire- truly expressive.
as for the cut corner: since the pad is no longer supposed to rebound, i am not worried about the cuts compromising durability. admittedly there is more i can do here. ideally, i would be able to find a very thin, soft layer of foam or better yet rubber that i could cut up and put into the pads themselves, so that they don't have to be pushed down at all.
i've learned the following things in the last couple days:
1-velostat should be directly touching the sensor at all times, but not adhered to it, rather sandwiched to it.
2-the less movement the better. the fingertips should be what moves, not the composition of the pad. this is what would cause longterm durability issues.
3-the softer the medium in between the rubber and the sensor, the softer notes you can trigger. different rubber has a shore hardness - that is to say that a tire is harder than say a rubber ball. it's best to make some kind of gradient in between the rubber of the mpc pads and the very sensitive velostat/sensor sandwich.
i spent about an hour last night playing the pads and had great result. i put an attack velocity envelope on and it sounded great with varied velocity. there are a couple things i need to look at, but we're in really good shape here.
regardless of my success, i am not gonna say i have THE ANSWER til i've tested it enough personally and had a beta guy (distorted) do it himself and test it as well for a time. however, i'm willing to say that this thing is going to make a lot of people really happy. it's so nice to be able to play pads without full level on - do you realize that i've only really played my mpc with full level? all my drums from every song i've put online from my mpc - this is going to open up a wonderful world of dynamics.